232210 - EverTag Ext LTE EU¶
| Article Number | 232210 |
| Name | EverTag Extension PCB LTE EU |
| Base PCB | Connects to 232204 Base Full via board-to-board connector |
| LTE Modem | SIMCom SIM7672E (LTE Cat-1bis, Qualcomm QCX216) |
| Region | EU (CE) |
| Status | Not included in the first PCB iteration |
Not in First PCB Iteration
This extension PCB is fully specified but is not included in the first PCB production run. The base platform (232204) and enclosure (232506) are designed to accommodate this board in a future iteration.
1. Overview¶
The 232210 is a small extension PCB that stacks on top of the 232204 base PCB via a board-to-board connector. It carries the LTE modem (SIMCom SIM7672E) for EU market cellular connectivity. The LTE modem enables cloud connectivity as a backup or alternative to WiFi, using Cat-1bis LTE.
Key Features¶
- SIMCom SIM7672E LTE Cat-1bis modem (EU bands, including B28 / 700 MHz for rural coverage)
- Board-to-board socket connector (Harwin M20) to 232204 base PCB
- Nano-SIM (4FF) card holder (on this extension board, accessible from underneath)
- On-board SMD chip antenna (Quectel YC0001CA) with matching network -- eliminates cable assembly
- U.FL test/fallback connector for RF testing and optional external FPC antenna
- 3.8V LDO to power modem from 5V B2B rail
- 1.8V↔3.3V level shifters for UART and control signals (modem I/O is 1.8V)
- NETLIGHT development LED (DNP in production)
- UART interface to ESP32 on base PCB (AT commands via B2B connector)
- Power from 232204 5V rail via B2B connector (2A burst capable)
- All components on top side only
2. Block Diagram¶
graph TB
subgraph base [232204 Base PCB]
ESP32["ESP32-C5 WROOM<br/>(3.3V logic)"]
PWR_5V["5V / 2A Rail"]
B2B_BASE["B2B Header: Harwin M20"]
end
subgraph ext [232210 Extension PCB - all components top side]
B2B_EXT["B2B Socket: Harwin M20"]
LDO38["3.8V LDO<br/>(from 5V B2B)"]
LVLSHIFT["1.8V↔3.3V<br/>Level Shifters"]
MODEM["SIMCom SIM7672E<br/>(1.8V I/O)"]
SIM["Nano-SIM 4FF Holder"]
CHIP_ANT["On-Board Chip Antenna<br/>Quectel YC0001CA"]
UFL["U.FL (test/fallback)"]
LED_NET["NETLIGHT LED (DNP in prod)"]
end
PWR_5V --> B2B_BASE
ESP32 <-->|"LTE UART + control<br/>(3.3V)"| B2B_BASE
B2B_BASE <-->|"14-pin B2B"| B2B_EXT
B2B_EXT -->|"5V"| LDO38
LDO38 -->|"3.8V VBAT"| MODEM
B2B_EXT <-->|"3.3V signals"| LVLSHIFT
LVLSHIFT <-->|"1.8V signals"| MODEM
MODEM <--> SIM
MODEM -->|"RF"| CHIP_ANT
MODEM -.->|"RF (alt)"| UFL
MODEM -.->|"NETLIGHT<br/>(1.8V)"| LVLSHIFT
MODEM -.->|"NETLIGHT"| LED_NET
3. Schematics¶
3.1 LTE Modem -- SIMCom SIM7672E¶
| Parameter | Value |
|---|---|
| Manufacturer | SIMCom |
| Part Number | SIM7672E |
| Chipset | Qualcomm QCX216 |
| Technology | LTE Cat-1bis (single RX antenna) |
| Region | EU (CE-RED) |
| Bands | B1, B3, B7, B8, B20, B28 (EU coverage incl. 700 MHz rural) |
| Fallback | None (no GSM -- 2G networks sunsetting across EU) |
| Interface | UART (AT commands), all I/O at 1.8V logic level |
| Supply | 3.4--4.2V (VBAT pins), typical 3.8V |
| Peak Current | Up to 2A during TX burst |
| Sleep Current | <1 mA (SLEEP1 mode, DTR high, USB disconnected) |
| Package | LCC+LGA, 24 x 24 x 2.4 mm |
1.8V Logic Level
All SIM7672E UART, GPIO, STATUS, and NETLIGHT pins operate at 1.8V logic (the module provides a VDD_1V8 reference output on pin 15). The ESP32 on the base PCB uses 3.3V logic. Bidirectional level shifters are required on all signals crossing the B2B connector. See section 3.7.
Band 28 (700 MHz) for Rural EU Coverage
The SIM7672E adds Band 28 (700 MHz) compared to the A7672E it replaces. B28 is actively being deployed by Nordic/EU operators (Telia, Tele2/Telenor Net4mobility) for rural and countryside coverage. This is critical for installations in agricultural, forestry, and remote industrial sites. The on-board chip antenna supports 698--960 MHz, covering B28.
Design notes:
- Module has internal PMIC -- provide clean 3.8V input (see section 3.6)
- Follow SIMCom SIM7672X hardware design guide for decoupling and layout
- Keep RF trace to chip antenna short and impedance-controlled (50 ohm)
- PWRKEY and RESET pins operate in VBAT voltage domain (3.4--4.2V), not 1.8V -- use open-drain drive from level shifter or NPN transistor from 3.3V ESP32 GPIO
- USB_BOOT (pin 6) must not be pulled LOW during power-up (strapping pin, internal pull-up)
3.2 Board-to-Board Connector (Extension Side -- Socket)¶
Mating socket to the Harwin M20-8750742 header on the 232204 base PCB.
| Parameter | Value |
|---|---|
| Connector Family | Harwin M20 series, 2.54mm (0.1") pitch |
| Part Number | M20-7810745 (2x7, 14-pin, vertical SMT, female, dual entry) |
| Tape & Reel | M20-7810745R (T&R variant for automated placement) |
| Stacking Height | ~10--11mm PCB-to-PCB (mates with M20-8750742 header) |
| Current Rating | 3A per contact |
B2B Pin Assignment (matches 232204 header)¶
| Pin | Signal | Direction (ext→base) | Voltage | Notes |
|---|---|---|---|---|
| 1 | VIN_5V | Power from base | 5V | 2A burst for LTE modem TX |
| 2 | GND | Power | -- | Current return #1 |
| 3 | GND | Power | -- | Current return #2 (doubled for 2A) |
| 4 | LTE_UART_TX | ESP32 → modem | 3.3V | AT commands from ESP32 (level-shifted to 1.8V on ext board) |
| 5 | LTE_UART_RX | modem → ESP32 | 3.3V | AT responses to ESP32 (level-shifted from 1.8V on ext board) |
| 6 | LTE_POWER_KEY | ESP32 → modem | 3.3V | Modem power on/off (level-shifted to VBAT domain) |
| 7 | LTE_RESET | ESP32 → modem | 3.3V | Hardware reset (level-shifted to VBAT domain) |
| 8 | LTE_STATUS | modem → ESP32 | 3.3V | Network registration indicator (level-shifted from 1.8V) |
| 9 | NETLIGHT | modem → ESP32 | 3.3V | Blink pattern decoded by ESP32 for LED2 status (level-shifted from 1.8V) |
| 10 | LTE_TX_BLANK | ESP32 → modem | 3.3V | WiFi/LTE TX coexistence blanking |
| 11 | EXT_DETECT | ext → base (P1.12) | Analog | Extension variant ADC divider |
| 12 | Spare | -- | -- | Reserved for future use |
| 13 | Spare | -- | -- | Reserved for future use |
| 14 | Spare | -- | -- | Reserved for future use |
All B2B Signals are 3.3V
Level shifting happens on the extension board, close to the modem. All signals crossing the B2B connector are at 3.3V logic (matching the ESP32 on the base PCB). The base PCB (232204) does not need any level shifting circuitry for the LTE interface.
No SIM or RF Signals on B2B Connector
SIM card and RF coax are both local to this extension board. SIM signals run from the modem directly to the SIM holder (short traces, same PCB). The on-board chip antenna is soldered directly to the extension PCB. Nothing crosses the B2B connector except power, UART, and control/status signals.
3.3 SIM Card Holder¶
| Parameter | Value |
|---|---|
| Type | Nano-SIM (4FF) push-push holder |
| Location | On this extension PCB (232210), top side, card slot facing downward |
| Access | SIM card accessible from underneath the extension board |
| Routing | SIM signals routed locally from modem SIM pins (short traces) |
Design notes:
- SIM holder mounted on top side of extension board, with the card insertion slot facing downward -- the SIM card is inserted from underneath (same access side as the USB-C connector on the base PCB)
- All SIM traces (SIM_CLK, SIM_DATA, SIM_RST, SIM_VCC) are routed locally on the extension PCB between modem and SIM holder -- no B2B routing
- ESD protection on all SIM lines (TVS diode array close to SIM holder)
- Controlled impedance per ISO/IEC 7816 SIM specification
- SIM signals operate at 1.8V or 3.0V (module-controlled) -- no external level shifting needed
3.4 On-Board Chip Antenna (Primary)¶
| Parameter | Value |
|---|---|
| Manufacturer | Quectel |
| Part Number | YC0001CA |
| Type | SMD chip monopole antenna (IFA), tape & reel |
| Frequency | 698--960 MHz / 1710--2700 MHz |
| Peak Efficiency | Up to 72.9% |
| Dimensions | 35 x 8.5 x 3 mm |
| Mounting | SMD reflow (no cable, no manual assembly) |
| Impedance | 50 ohm (with matching network) |
| Compliance | RoHS, REACH |
| Est. Price | ~$0.19 @ 500+ (JLCPCB/LCSC) |
Assembly Simplification
The on-board chip antenna eliminates the FPC antenna, U.FL coax cable, and manual cable connection step. All antenna assembly is done during standard SMD reflow -- no manual labor required. This is significant for European EMS assembly where labor cost is high.
Design notes:
- Place at PCB board edge with the antenna element extending beyond the ground plane
- Keep-out zone: No ground plane or copper pour within ~5 mm of the antenna radiating edge. No components within the keep-out zone.
- Matching network: 2--3 component pi-network (0402 L/C pads) between modem RF pad and antenna input. Tuned during prototype phase with VNA to compensate for PCB-specific detuning.
- Ground plane considerations: Sub-GHz efficiency depends on ground plane length. The extension board + base board (connected via B2B GND pins) provide a combined ground plane. Target >80 mm ground plane length in the antenna axis direction for acceptable B20/B28 performance.
- The antenna covers all SIM7672E bands (B1, B3, B7, B8, B20, B28) plus Cat-M/NB-IoT bands for future module flexibility.
3.5 U.FL Test / Fallback Connector¶
| Parameter | Value |
|---|---|
| Type | U.FL or equivalent |
| Location | On this extension PCB, top side, near modem RF pad |
| Purpose | RF testing (VNA, spectrum analyser) and optional external FPC antenna fallback |
| Impedance | 50 ohm |
Design notes:
- Place adjacent to the modem RF pad, between the matching network and the chip antenna
- Use a 0 ohm resistor selector (two 0402 pads) to route RF to either the chip antenna (default, populated) or the U.FL connector (DNP by default)
- During development: populate U.FL path, connect VNA or spectrum analyser for RF characterisation. Measure antenna efficiency and return loss on all bands.
- In production: populate chip antenna path (0R to chip antenna), DNP the U.FL connector
- If field testing shows the chip antenna has insufficient rural B20/B28 performance, the design can fall back to an external FPC antenna (Quectel YPCA004AA, $0.50--0.80) via U.FL + cable -- same antenna article 232251 originally planned
3.6 Modem Power Supply (3.8V LDO)¶
The SIM7672E requires a 3.4--4.2V supply (VBAT pins 55--57) with up to 2A burst capability during LTE TX. The B2B connector provides 5V from the base PCB. A dedicated LDO on the extension board converts 5V to 3.8V.
| Parameter | Value |
|---|---|
| Input | 5V from B2B connector (VIN_5V, pin 1) |
| Output | 3.8V (typical VBAT for SIM7672E) |
| Max Current | 2A continuous, 2A peak |
| Dropout | <500 mV at 2A |
| Suggested IC | TPS7A2020 (TI), or RT9013-38 (Richtek), or similar 3.8V fixed LDO with ≥2A rating |
Bulk Capacitance Required
SIMCom requires ≥100 µF (recommended 300 µF) bulk capacitance on VBAT, placed close to the modem power pins. Use a combination of ceramic (22 µF × 2, X5R, 6.3V) and electrolytic/tantalum (100--220 µF, 6.3V) capacitors. VBAT trace width: minimum 3 mm per SIMCom hardware design guide.
Design notes:
- Place LDO close to B2B power pins to minimise input trace length
- Place bulk capacitors (ceramic + tantalum) close to modem VBAT pins
- The LDO must handle 2A transient current during LTE TX bursts -- verify transient response with adequate output capacitance
- The SIM7672E VDD_1V8 output (pin 15) provides the 1.8V reference for level shifters -- no external 1.8V regulator needed
3.7 Level Shifters (1.8V ↔ 3.3V)¶
All SIM7672E digital I/O operates at 1.8V logic (power domain: VDD_1V8, pin 15). The ESP32 on the base PCB operates at 3.3V. Bidirectional level shifters are required for all signals crossing the B2B connector.
| Signal Group | Signals | Direction | Level Shift |
|---|---|---|---|
| UART data | LTE_UART_TX, LTE_UART_RX | Bidirectional | 3.3V ↔ 1.8V |
| Control | LTE_POWER_KEY, LTE_RESET | 3.3V → VBAT (3.8V) | See note below |
| Status | LTE_STATUS, NETLIGHT | 1.8V → 3.3V | Unidirectional |
| Coex | LTE_TX_BLANK | 3.3V → 1.8V | Unidirectional |
Suggested level shifter IC: TXB0106 (TI, 6-channel bidirectional, auto-direction-sensing) or TXS0108E (8-channel). Both support 1.2--3.6V on each side. Use VDD_1V8 from modem pin 15 as the low-side supply, and 3.3V from B2B as the high-side supply.
PWRKEY and RESET: VBAT Domain
The SIM7672E PWRKEY (pin 1) and RESET (pin 16) pins operate in the VBAT voltage domain (3.4--4.2V), not 1.8V. These cannot use a standard 1.8V↔3.3V level shifter. Options:
- NPN open-drain driver: 3.3V ESP32 GPIO → 10k base resistor → NPN transistor → collector to modem pin with pull-up to VBAT. Active-low drive (ESP32 HIGH = modem pin LOW).
- N-channel MOSFET level shifter: BSS138 or equivalent, source to 3.3V side, drain to VBAT side with pull-up.
The PWRKEY requires a >500 ms LOW pulse to toggle power. RESET requires a >100 ms LOW pulse for hard reset. Both are infrequent operations -- simple NPN/MOSFET circuits are sufficient.
3.8 NETLIGHT Development LED¶
| Parameter | Value |
|---|---|
| LED | Green 0402 or 0603 LED + series resistor (1k) |
| Signal | Taps SIM7672E NETLIGHT pin (push-pull output, 1.8V) |
| Purpose | Visual LTE registration status during development |
| Production | DNP (Do Not Populate) once firmware is validated |
The NETLIGHT pin outputs a hardware blink pattern indicating network registration state:
| Pattern | Meaning |
|---|---|
| 64ms on / 800ms off | Not registered, searching |
| 64ms on / 3000ms off | Registered to network |
| 64ms on / 300ms off | GPRS/data transfer active |
The LED taps the NETLIGHT signal before level shifting, directly on the 1.8V side. A 1k series resistor limits current for the 1.8V drive. The same signal is also level-shifted to 3.3V and routed to B2B pin 9 for ESP32 blink-pattern decoding.
Development Aid -- DNP in Production
The NETLIGHT LED and its series resistor are populated during development and prototype builds for visual LTE status verification without requiring firmware. Mark these two components as DNP in the production BOM once LTE status reporting via LED2 is validated in firmware.
3.9 USB_BOOT Strapping (Pin 6)¶
| Parameter | Value |
|---|---|
| Pin | 6 (USB_BOOT) |
| Domain | 1.8V |
| Requirement | Must not be pulled LOW during power-up |
The SIM7672E pin 6 (USB_BOOT) is a strapping pin. If pulled LOW during power-up, the module enters USB firmware download mode instead of normal operation. The pin has an internal pull-up. Do not route any signal to this pin -- leave unconnected or add a 10k pull-up to VDD_1V8 for extra safety.
4. Pin-Out¶
Signals are split between the B2B connector (to/from base PCB) and local connections (modem ↔ SIM, modem → antenna).
4.1 B2B Connector Signals¶
See section 3.2 for the full 14-pin assignment. All B2B signals are at 3.3V logic (level shifting to 1.8V/VBAT happens on this extension board). Signals connect to the ESP32 on the 232204 base PCB (not nRF54 directly).
4.2 Local Signals (Extension Board Only)¶
These signals do not cross the B2B connector -- they are routed locally on this extension PCB:
| Signal | From | To | Voltage | Notes |
|---|---|---|---|---|
| SIM_CLK | SIM7672E | SIM holder | 1.8/3V | SIM clock (up to 5 MHz) |
| SIM_DATA | SIM7672E | SIM holder | 1.8/3V | SIM data (bidirectional) |
| SIM_RST | SIM7672E | SIM holder | 1.8/3V | SIM reset |
| SIM_VCC | SIM7672E | SIM holder | 1.8/3V | SIM power (from modem internal regulator) |
| RF_OUT | SIM7672E | Matching network | RF | 50 ohm to chip antenna or U.FL (via 0R selector) |
| NETLIGHT | SIM7672E | LED + level shifter | 1.8V | Tapped locally for dev LED, then level-shifted to 3.3V for B2B |
| VDD_1V8 | SIM7672E | Level shifters | 1.8V | Module 1.8V reference output (pin 15), supplies low-side of level shifters |
| VBAT | 3.8V LDO | SIM7672E | 3.8V | Module power supply (pins 55--57) |
5. Component Selection¶
5.1 LTE Modem¶
| Parameter | Value |
|---|---|
| Manufacturer | SIMCom |
| Part Number | SIM7672E |
| Chipset | Qualcomm QCX216 |
| Technology | LTE Cat-1bis (no GSM fallback) |
| Region | EU (CE-RED certified) |
| Bands | LTE-FDD: B1, B3, B7, B8, B20, B28 |
| Package | LCC+LGA, 24 x 24 x 2.4 mm |
| Est. Price | ~$7--10 @ 1k volume (LCSC/Western distributor) |
| Datasheet | Compatible Design Guide V1.02, Sleep Mode App Note |
Rationale (see also ADR #17):
- Band 28 (700 MHz): Adds critical rural EU coverage missing from A7672E (B1/B3/B5/B7/B8/B20 only). B28 is actively deployed by Nordic operators for forests, mountains, and countryside.
- Cat-1bis: Single RX antenna (no MIMO diversity required). Sufficient throughput (10/5 Mbps) for MQTT gateway data. Simpler RF design than full Cat-1.
- Qualcomm QCX216 chipset: Lower sleep current (<1 mA vs ~3 mA for A7672E's ASR1603). Important for battery-backed gateway operation.
- Footprint-compatible: Same 24x24mm LCC+LGA as A7672E. Same AT command set. Pin-compatible for UART, SIM, power, NETLIGHT, STATUS, PWRKEY, RESET.
- No GSM fallback: Acceptable trade-off -- EU 2G networks are being shut down (Telia SE 2025, Telenor NO 2025--2026, Vodafone DE 2025).
Alternative modules (evaluate before production):
| Module | Category | Key Difference | Footprint |
|---|---|---|---|
| SIM7672G | Cat-1bis | Global bands (incl. B28), LTE-TDD | Same 24x24mm |
| A7673E | Cat-1bis | ASR1606 chipset, may be cheaper | Same 24x24mm |
| A7682E | Cat-1 | Smaller (19.6x19.6mm) | Different footprint |
Supplier Links:
5.2 Board-to-Board Connector (Extension Side -- Socket)¶
| Parameter | Value |
|---|---|
| Manufacturer | Harwin |
| Part Number | M20-7810745 (tube) or M20-7810745R (tape & reel) |
| Configuration | 2x7 = 14-pin, vertical SMT, female, dual entry |
| Pitch | 2.54mm (0.1") |
| Height | 3.75mm above PCB |
| Current Rating | 3A per contact |
| Est. Price | ~$0.40--0.70 |
Mates with Harwin M20-8750742 header on 232204 base PCB. Stacking height ~10--11mm.
5.3 SIM Card Holder¶
| Parameter | Value |
|---|---|
| Type | Nano-SIM (4FF) push-push, SMT |
| Mounting | Top side, card slot facing downward |
| Est. Price | ~$0.30--0.50 USD |
Part number TBD by CAD designer. Standard nano-SIM push-push holder with detect switch.
5.4 On-Board Chip Antenna¶
| Parameter | Value |
|---|---|
| Manufacturer | Quectel |
| Part Number | YC0001CA |
| Type | SMD chip monopole (tape & reel) |
| Frequency | 698--960 MHz / 1710--2700 MHz |
| Dimensions | 35 x 8.5 x 3 mm |
| Efficiency | Up to 72.9% |
| Est. Price | ~$0.19 @ 500+ (JLCPCB/LCSC) |
Supplier Links:
5.5 U.FL Connector (Test / Fallback)¶
| Parameter | Value |
|---|---|
| Type | U.FL or equivalent |
| Impedance | 50 ohm |
| Est. Price | ~$0.15--0.25 USD |
| BOM Status | DNP in production (test/fallback only) |
5.6 3.8V LDO¶
| Parameter | Value |
|---|---|
| Output | 3.8V fixed |
| Max Current | ≥2A |
| Input | 5V (from B2B) |
| Package | SOT-223 or similar (good thermal) |
| Est. Price | ~$0.30--0.60 USD |
Part number TBD by CAD designer. Select a 3.8V fixed LDO with ≥2A output, low dropout (<500 mV), and good transient response for 2A burst loads. Consider TPS7A20 series (TI), AP2112K-3.8 (Diodes Inc), or RT9013-38 (Richtek).
5.7 Level Shifter IC¶
| Parameter | Value |
|---|---|
| Channels | 6--8 bidirectional |
| Low side | 1.8V (from modem VDD_1V8) |
| High side | 3.3V (from B2B) |
| Suggested IC | TXB0106 (TI, 6-ch) or TXS0108E (TI, 8-ch) |
| Est. Price | ~$0.20--0.50 USD |
5.8 NETLIGHT Development LED¶
| Parameter | Value |
|---|---|
| LED | Green 0402 or 0603 |
| Resistor | 1k series (0402), sized for 1.8V drive |
| Est. Price | ~$0.02 total |
| BOM Status | DNP in production (dev aid only) |
5.9 Bulk Capacitors (Modem VBAT)¶
| Parameter | Value |
|---|---|
| Ceramic | 2x 22 µF, X5R, 6.3V, 0805 or 1206 |
| Tantalum | 1x 100--220 µF, 6.3V, low-ESR |
| Placement | Close to modem VBAT pins (55--57) |
6. PCB Design Notes¶
6.1 Assembly Principle -- Top Side Components Only¶
All components are placed on the top side only of the extension PCB. The bottom side faces the 232204 base PCB across the B2B connector gap (~10--11mm). The B2B socket pins protrude from the bottom side but no other components are placed there.
| Layer | Contents |
|---|---|
| Top | SIM7672E modem, chip antenna, SIM holder, level shifters, LDO, U.FL (DNP), B2B socket body, dev LED, passives |
| Bottom | B2B socket solder pads only (no components) |
The SIM card holder is mounted on the top side with the card insertion slot facing downward -- the SIM card is inserted from underneath the extension board. This provides SIM access from the same side as the USB-C connector on the base PCB.
6.2 Board Dimensions¶
- Extension PCB must fit within the enclosure volume above the 232204 base PCB
- Board outline constrained by enclosure internal geometry and connector stack-up height
- Stack-up: base PCB (~1.6mm) + B2B gap (~10--11mm) + extension PCB (~1.6mm) = ~13--14mm total
6.3 RF Layout¶
- Chip antenna placement: At board edge, antenna element extending beyond ground plane edge. No ground pour or copper within 5mm keep-out zone around antenna radiating elements.
- Matching network: Pi-network (2--3 pads, 0402) between modem RF pad and antenna feed. Tune with VNA after first prototype.
- RF trace: 50 ohm controlled impedance trace from modem RF pad (pin 60) to matching network. Continuous ground plane beneath RF trace, no splits.
- U.FL placement: Adjacent to matching network. 0R selector between chip antenna path and U.FL path (only one populated at a time).
- Ground plane: The extension board ground plane, connected to the base board via B2B GND pins (pins 2, 3), provides the antenna counterpoise. Maximise ground plane area, especially in the axis perpendicular to the chip antenna.
6.4 Power Layout¶
- 3.8V LDO close to B2B power input pins -- short, wide input traces from 5V rail
- Wide power traces (≥3 mm) for VBAT from LDO output to modem power pins (2A burst current)
- Bulk capacitors (≥100 µF total, recommended 300 µF) close to modem VBAT pins
- Separate analog and digital ground regions where specified by SIMCom reference design
- The modem VDD_1V8 output (pin 15) powers the level shifter low-side supply -- add 100nF decoupling cap close to pin 15
6.5 SIM Routing¶
- SIM signals routed locally from modem SIM pins to SIM holder (short traces, same PCB)
- No SIM signals cross the B2B connector
- ESD protection (TVS diode array) close to SIM holder
- Controlled impedance per ISO/IEC 7816 SIM specification
6.6 Level Shifter Placement¶
- Place level shifter IC close to B2B connector (on the 3.3V signal path side)
- Keep 1.8V traces between modem and level shifter short
- VDD_1V8 reference from modem pin 15 to level shifter low-side supply -- add decoupling cap
- PWRKEY and RESET use separate NPN/MOSFET circuits (not the TXB0106) due to VBAT voltage domain
6.7 Manufacturing¶
- 4-layer FR4 (same specification as 230220 -- see PCB Project Brief section 4)
- Black solder mask
- ENIG surface finish
- SMT assembly compatible with same EMS as base PCB
- Top-side-only component placement simplifies assembly
- On-board chip antenna eliminates manual cable assembly step
7. Test Points¶
| TP # | Signal | Expected Value | Notes |
|---|---|---|---|
| TP40 | VIN_5V | 5.0V | Power from base PCB via B2B |
| TP41 | VBAT_3V8 | 3.8V | LDO output to modem |
| TP42 | VDD_1V8 | 1.8V | Modem 1.8V reference (pin 15) |
| TP43 | UART_TX (1.8V side) | Logic | AT command data (modem side, 1.8V) |
| TP44 | UART_RX (1.8V side) | Logic | AT response data (modem side, 1.8V) |
| TP45 | RF_OUT | -- | RF signal to antenna / matching network |
| TP46 | SIM_CLK | Logic | SIM clock (local, modem ↔ holder) |
| TP47 | NETLIGHT | Blink pattern | Dev LED should blink when active (1.8V) |
| TP48 | PWRKEY | VBAT domain | Modem power toggle (VBAT level) |
LTE Extension Tests¶
- Board-to-board socket: mechanical fit and electrical contact with 232204 header
- Power: 5V present at TP40 from 232204 base
- LDO output: 3.8V at TP41, stable under load
- VDD_1V8: 1.8V at TP42 (modem powered)
- Level shifter: verify 3.3V↔1.8V translation on UART TX/RX with oscilloscope
- Modem power-up: POWER_KEY sequence (>500ms LOW pulse), STATUS goes active
- AT command: send
ATvia UART, expectOKresponse - SIM detection:
AT+CPIN?returnsREADYwith SIM inserted in extension board holder - SIM card insertion/removal: push-push mechanism, accessible from underneath
- Network registration:
AT+CREG?returns registered on home or roaming - Signal quality:
AT+CSQreturns acceptable RSSI - Band verification:
AT+COPS=?shows B20 and B28 available (if in coverage area) - Data connection: TCP socket open/close test
- Chip antenna: measure return loss (S11) with VNA via U.FL test port -- target <-10 dB on all bands
- Chip antenna vs FPC: comparative RSSI test (chip antenna populated vs U.FL + FPC antenna)
- NETLIGHT LED: verify blink pattern visible during network search and registration (1.8V side)
- Sleep mode: send
AT+CSCLK=1, pull DTR high, verify current <1 mA - Combined test: nRF54 sends data via ESP32 and LTE modem to cloud endpoint
8. Revision History¶
| Revision | Date | Author | Changes |
|---|---|---|---|
| Rev A | TBD | TBD | Initial design (not in first PCB iteration) |
Related Documents¶
- 232204 Base Full -- Base PCB this extension connects to
- 232211 Ext LTE US -- US variant of this extension
- ADR #17: LTE Module and Antenna -- Decision rationale
- Sales Articles -- Part of subassembly 232504 (EU)
datasheets/A7670_SIM7070_A7672X_Compatible_Design_V1.02.pdf-- SIMCom hardware design reference (pin-compatible family)datasheets/SIM7672X_Sleep_Mode_Application_Note_V1.00.pdf-- Sleep mode configuration